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The dock leveler comprise:
The platform formed by one piece of upper sheet of chequer plate with a thickness of 8mm .
A compact, robust lip made of chequer plate with a thickness 16 mm. The lip is folded and milled at its outer end to fit perfectly onto the truck and to ease the passage of forklifts.
An interior structure formed by laminated profiles upon which the platform and hydraulic assembly are installed.
The hydraulic system is designed to couple perfectly onto the truck’s platform. Simple and effective. The retractable lip is retracted under the dock using the electric control panel.
Thanks to the length of the adjustable retractable lip, it is the perfect solution for ensuring optimal insulation of the facility, as it can be sealed by installing an insulated panel lift door in front of the leveller.
The hydraulic equipment comprises: a 1.5 CV electric motor, hydraulic pump with a flow rate of 5 l/m and a 7-litre tank with an oil level viewer, safety electro valve, elevation cylinder with a 50 mm rod, lip cylinder with a 25 mm rod and hydraulic hoses.
A grooved comb system at the front of the machine transmits the stresses on the lip to the structure at multiple support points, thus reducing structural pressure and increasing the useful life of the dock leveller.
All components and moving parts, lip and inferior structure are painted separately with an anti-corrosive primer followed by a coat of high-quality paint.
The lip position can be adjusted and optimized as it has a set of polyamide regulation skids. Those skids are responsible for guiding and sliding the lip.
The lip has a set of profiles and a grooved chequer plate with a thickness of 16 mm, forming a robust, compact assembly. The chequer plate 100 mm from the end is folded 5° for perfect adjustment to the truck and milled at its outer end, to ease the passage of fork lifts.
All the shafts are protected from corrosion by a passivized, zinc electrolytic coating.
Energy saving solution
Our hydraulic dock levelers with extendable lip of 1000 mm can be built­in into a dock house. This solution allows the industrial door to close in front of the dock leveler, which ensures optimal insulation.
Technical data
Dimensions and specifications | ||
Length mm | 2500 mm | |
Width mm | 2000mm | |
Operating range mm | ||
Up | 300 | |
down | 300 | |
Thickness of the top sheet on the platform cover | Standard* 8/(0,8-2,4)* mm | |
Thickness of the lip | 16mm | |
Stretch length | 1000mm | |
Color** | Blue RAL 5005 | |
Number of lift cylinders | Standard | 1 |
* In the brackets is the height of the embossing. | ||
** Powder painting, pre-treated in shot blasting chamber. |
Technical specifications | |||
Load capacity | 6000 kg (60 kN)/10000 kg (100 kN) | ||
Maximum point load | top sheet 8 mm | 6,5 N/mm² | |
Motor hydraulic unit | 1.1KW | ||
Supply voltage | 380V,3 phases | ||
Control voltage | 24V | ||
Control unit protection class | IP54 | ||
Working fluid | Mobil DTE10 EXCEL | ||
Class of surface cleaning before painting | Sa2 | ||
Thickness of painted layer | 60-90μm | ||
Operating temperature range | -30 -- +50℃ |
Configuration and accessories | ||
Standard | Optional | |
Mounting type | Embedded/suspended | Other upon request |
Colour | Signal blue (RAL 5005) | Other upon request |
Lip | Length — 400 mm | Length — 500 mm |
Hydraulic system | 1 lift cylinder, 1 control cylinder | 2 lift cylinders, low temperature oil –50°C |
Seal | PVC-seal along perimeter | For dock levelers > 3 000 mm |
Heat insulation | Polyurethane foam insulation under upper deck |
The dock leveler comprise:
The platform formed by one piece of upper sheet of chequer plate with a thickness of 8mm .
A compact, robust lip made of chequer plate with a thickness 16 mm. The lip is folded and milled at its outer end to fit perfectly onto the truck and to ease the passage of forklifts.
An interior structure formed by laminated profiles upon which the platform and hydraulic assembly are installed.
The hydraulic system is designed to couple perfectly onto the truck’s platform. Simple and effective. The retractable lip is retracted under the dock using the electric control panel.
Thanks to the length of the adjustable retractable lip, it is the perfect solution for ensuring optimal insulation of the facility, as it can be sealed by installing an insulated panel lift door in front of the leveller.
The hydraulic equipment comprises: a 1.5 CV electric motor, hydraulic pump with a flow rate of 5 l/m and a 7-litre tank with an oil level viewer, safety electro valve, elevation cylinder with a 50 mm rod, lip cylinder with a 25 mm rod and hydraulic hoses.
A grooved comb system at the front of the machine transmits the stresses on the lip to the structure at multiple support points, thus reducing structural pressure and increasing the useful life of the dock leveller.
All components and moving parts, lip and inferior structure are painted separately with an anti-corrosive primer followed by a coat of high-quality paint.
The lip position can be adjusted and optimized as it has a set of polyamide regulation skids. Those skids are responsible for guiding and sliding the lip.
The lip has a set of profiles and a grooved chequer plate with a thickness of 16 mm, forming a robust, compact assembly. The chequer plate 100 mm from the end is folded 5° for perfect adjustment to the truck and milled at its outer end, to ease the passage of fork lifts.
All the shafts are protected from corrosion by a passivized, zinc electrolytic coating.
Energy saving solution
Our hydraulic dock levelers with extendable lip of 1000 mm can be built­in into a dock house. This solution allows the industrial door to close in front of the dock leveler, which ensures optimal insulation.
Technical data
Dimensions and specifications | ||
Length mm | 2500 mm | |
Width mm | 2000mm | |
Operating range mm | ||
Up | 300 | |
down | 300 | |
Thickness of the top sheet on the platform cover | Standard* 8/(0,8-2,4)* mm | |
Thickness of the lip | 16mm | |
Stretch length | 1000mm | |
Color** | Blue RAL 5005 | |
Number of lift cylinders | Standard | 1 |
* In the brackets is the height of the embossing. | ||
** Powder painting, pre-treated in shot blasting chamber. |
Technical specifications | |||
Load capacity | 6000 kg (60 kN)/10000 kg (100 kN) | ||
Maximum point load | top sheet 8 mm | 6,5 N/mm² | |
Motor hydraulic unit | 1.1KW | ||
Supply voltage | 380V,3 phases | ||
Control voltage | 24V | ||
Control unit protection class | IP54 | ||
Working fluid | Mobil DTE10 EXCEL | ||
Class of surface cleaning before painting | Sa2 | ||
Thickness of painted layer | 60-90μm | ||
Operating temperature range | -30 -- +50℃ |
Configuration and accessories | ||
Standard | Optional | |
Mounting type | Embedded/suspended | Other upon request |
Colour | Signal blue (RAL 5005) | Other upon request |
Lip | Length — 400 mm | Length — 500 mm |
Hydraulic system | 1 lift cylinder, 1 control cylinder | 2 lift cylinders, low temperature oil –50°C |
Seal | PVC-seal along perimeter | For dock levelers > 3 000 mm |
Heat insulation | Polyurethane foam insulation under upper deck |